Former & first leg shape
I first worked out the size and shape of the former, this was attached to the base board so a sweeping rotational arc could smooth a half round shape in the ruff wet plaster.

Refinning the leg shape
The half round leg(plug) was further refined using plaster of paris, this I sanded between coats untill I was happy with the shape.

Spraying the leg.
The leg was sprayed with 7 coats of high build filler under coat then with 7-10 coats of standard primer all being sanded between coats, this was finished off with 10 coats of gloss red spray paint.

The half round mould was pulled from the plaster former(plug) by slowly driving wedges around the base between former and mould.

Fibre glassing the plug
The finish plug had 7 coats of wax.
Once waxed I covered the leg shape with two coats of resin & fibreglass.

In the previous stage I had a slight problem with the mould reacting with the paint from the plug, which I remedied by filling, sanding and spraying the mould until I had a suitable finish.

Finished mould in frame
The finished mould supported in ply wood frame, waxed and ready for the liquid rubber.

Half of first latex leg
Finished first half of a rubber leg with 2 reinforced 25mm wide braids for added support of leg.

Gluing first legs together.
Gently gluing the two halves of leg together.

Finish whole leg
Finished leg being hung up by reinforcement straps.